Forging is a way to work with metal that involves using compressive forces to shape the metal. Carbon steel forging is a popular material used in many different ways. It is cheap, easy to find in many grades, and can be heated to make it stronger, more flexible, and easier to work with tools.
There are four main types of carbon steel: high carbon steel and very high carbon steel, medium carbon steel and low carbon steel. Heat treatment can increase the yield strength, impact strength, and wear resistance of carbon steel forging by varying the carbon content of the material.
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Why Use Carbon Steel Forging?
Carbon steel has excellent structural integrity because it is made of solid grains that can withstand heavy stress, loads, and impacts. They are also cheap because carbon steel doesn’t need expensive alloys to be strong and lasts a long time. The open-die process used to make these forgings also keeps the prices down.
Forgings made of carbon steel can also be made in many different sizes and shapes to fit even the most complicated projects. Advanced forging techniques get rid of or almost get rid of cracks, bubbles, and other flaws common in cast parts.
Non-destructive testing (NDT) is a way to check the quality of carbon steel forgings. It can include one or more of the following tests:
- Magnetic Particle
- Leak/Penetrant
- Ultrasonic
- Acoustic Emission
- Visual Inspection
- Computed Tomographic
- Radiographic
NDT ensures safe and reliable forgings that can meet or exceed expectations.
Why Is It A Good Idea to Use Forged Carbon Steel?
Carbon steel forgings are one of the most robust and reliable types of steel. They also have many other benefits, such as:
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Connections that Don’t Leak
This is because particular forging uses and strict quality control standards make it so.
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Versatility
They come in many shapes and sizes, such as elbows, plugs, unions, tees, bushings, and couplings.
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Durability
Carbon steel forgings are more reliable and robust than steel plates and castings.
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Affordability
Carbon steel is an inexpensive material used to build many structural applications.
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Better Resistance
Carbon steel is forged to stand tough and strong at low and high temperatures and doesn’t wear down or rust easily.
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Lightweight
Mild steel is light and easy to shape, so even the most complicated industrial shapes can be made from it.
Conclusion
One of the most common materials for forging is carbon steel. This material is always used in the closed die forging process because it is strong and can be worked with tools, among other things. During the first quarter of 2022, the value of the carbon steel market around the world is expected to reach or go over $9.8 billion.
Carbon steel forgings are in high demand in the commercial air travel and space exploration industries. This is partly because new uses for low-carbon, medium-carbon, and high-carbon steel are being found. Choose the top forging company in India for your business’s requirements.